A automatic flow wrapping system is an automated packaging system that wraps individual products in flexible packaging film. The machine forms long seals and cross seals to create a closed package.The completed package is often called a pillow pack because of its shape.Unlike manual packaging methods, flow wrapping machines are built for continuous production. This makes the equipment suitable for businesses that need to package large quantities efficiently.What Is the Flow Wrapping Process?A flow wrapping machine uses a continuous roll of flexible film to produce repeatable sealed packs.1. Products Enter the MachineA conveyor or connected feeding system automatically moves products into the machine.2. Packaging Film PositioningAs the item travels forward, the machine forms the flexible film around it.3. Sealing Along the PackA longitudinal seal joins the film beneath or above the product, forming a continuous tube.4. End Sealing and CuttingEnd-sealing jaws close the package before cutting it into an individual pack.5. Pack ExitThe sealed package exits the machine and can then be stored, distributed or displayed.What Are the Benefits of Flow Wrapping Machines?Flow wrapping equipment can help manufacturers improve output and produce consistent packs.Increased Production RatesDepending on the machine model and product dimensions, a flow wrapper may package several thousand items each hour.Uniform Seals and AppearanceEach product receives the same seal quality and presentation. This can help produce a consistent presentation across a production run.Lower Operator RequirementsAutomation reduces the amount of manual handling needed during packaging. Staff can therefore focus on other production tasks.Product ProtectionThe sealed film can shield products against dirt, moisture, contamination and handling damage during warehousing, handling and delivery.Packaging for Different ProductsThe equipment can be configured for varied product formats and packaging materials.Which Products Can Flow Wrapping Machinery Package?Flow wrapping machinery can be used for many food and non-food products.Products frequently packaged in this way include: Individual or grouped biscuits Bakery products Chocolate and confectionery Fresh produce Frozen foods Medical devices Pharmaceutical goods Cosmetics and personal care items Household goods Small industrial and hardware parts Because it can package both food and non-food goods, flow wrapping is widely used across manufacturing industries.What Films Can a Flow Wrapping Machine Use?A flow wrapping machine can use several flexible packaging films depending on the product and application.Available film options include: BOPP film Polyolefin packaging film Polyethylene film PET film Film selection should take account of the item, shelf-life needs, pack appearance and operating conditions.Should Your Business Move to Automatic Flow Wrapping?An automatic flow wrapper may become suitable when manual processes start slowing the production line.Signs that an upgrade may be needed include: Your required packaging output is rising Manual packaging slows the production line Packaging quality varies between operators flow wrapping machinery You need more repeatable packaging results Labour costs are increasing A suitable flow wrapper can raise output and produce more uniform packaging.What Features Should You Look for in Flow Wrapping Machinery?Machine selection requires an assessment of pack format, output and future demand.Important features include: Packaging speed Supported product dimensions Easy product changeovers Photocell registration for printed films Integrated date or batch coding Automatic feeding integration User-friendly controls Consistent and dependable seals Machine suitability will be determined by the items being packed, required output and expected business growth.Flow Wrapping Versus Shrink WrappingBoth systems package products in flexible material, although their operating methods differ.A flow wrapping machine forms a sealed pillow pack from a continuous roll of film.Shrink wrapping places film around the item and then uses heat to contract it closely around the outside.The right method depends on the required appearance, product type and handling conditions after packaging.Can Flow Wrapping Machinery Be Added to an Existing Production Line?In many cases, yes. Current flow wrappers may be installed as part of an established production system.Integration options commonly include automatic product feeders, conveyors and label applicators. This allows manufacturers to add automated packaging without making major changes to the full production line.Flow Wrapping Machinery from KempnerKempner has supplied packaging machines and materials across the UK for over five decades.The available machinery includes horizontal and vertical flow wrappers for food and non-food applications.Machines can be supplied with printed-film registration, optional coding systems and tailored configurations.Support services include machine installation, commissioning, maintenance and technical assistance. These services can help businesses maintain reliable packaging performance.Flow Wrapping Machine FAQsWhat Is the Purpose of Flow Wrapping Machinery?A flow wrapping machine wraps separate products in flexible packaging film and produces closed pillow-shaped packs. These packs can provide protection during handling, distribution and display.Can Food Be Packaged with a Flow Wrapper?Yes, they are. Flow wrapping is widely used for many bakery, confectionery, snack and fresh-food applications. It provides secure and hygienic packaging.Can a Flow Wrapper Be Used for Manufactured Goods?Yes, they can. Manufacturers use flow wrapping machinery for pharmaceutical products, medical devices, hardware, cosmetics and consumer goods.How Many Products Can a Flow Wrapper Package?Operating speed depends on the machine and the product being packaged. Many high-performance machines can package thousands of individual items each hour.